Technology Transfer

Electric vehicle multifunctional components mechanical and climatic verification technology

Year:
2024
Category:
Testing and verification
Technique Features:

This verification technology can verify the mechanical, functional safety and durability of large vehicle electrical components such as smart vehicle electronics and EV multifunctional components (integrated vehicle chargers, DC converters, inverters, etc.). The equipment includes three parts: Environmental Chamber, Vibration Tester and Chiller. Climatic combine vibration test can be performed in accordance with ISO standards or vehicle manufacturer engineering standards to verify the functionality, reliability, and safety of the product under high and low temperature cycles and mechanical vibration.

Specification:

1.Shaker specifications

1-1.Max. force output (vector peak):156 kN 

1-2.Max. force output (rms random):125 kN 

1-3.Max. force output (transient shock):235 kN 

1-4.Frequency range:1 Hz ~ 2000 Hz 

1-5.Test platform:Vertical 1 m & 2 m Horizontal 1m & 2 m

2.Environmental Chamber specifications

2-1.Temperature:-50~150 ℃ 

2-2.Temperature accuracy:±1 ℃ 

2-3.Temperature uniformity:±2 ℃ 

2-4.Inner size:2.3 m (W) x 2.3 m(D) x 1.6 m (H)

3.Chiller specifications

3-1.Temperature:-50~220 ℃ (depending on different coolant) 

3-2.Pump pressure max.:6 bar 

3-3.Pump flow rate pressure max.:120 L/min

Applications:

This verification technology can be used to perform climatic combine vibration test on EV multifunctional components, vehicle electronic components, etc.

Benefit:

This verification technology can perform multifunctional automotive electronics products of large size (volume) and weight. The requirements for climatic and mechanical load test verification of regulations/vehicle manufacturer engineering standards have increased. Equipment construction will fill the verification gap and assist manufacturers in completing vehicle manufacturer engineering standard testing to reduce verification costs and timelines for manufacturers and improve international competitiveness.

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